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Alternator Selection
Identifying the correct alternator ensures optimal charging
system performance. The alternator you choose should be as
physically similar to your existing alternator as possible.
Most applications use one of four mounting styles: 1" single
foot, 2" single foot, 3.15" I.D. dual foot, and 4" I.D. dual
foot mounts. Some marine gasoline engines with serpentine
belts and idler arm tensioning control (Volvo-Penta,
Mercruiser) may use our 622-Series pad mount alternator.
Balmar's Model 621 serves both 1" and 2" single foot
applications. Once you've identified the best mount to match
your system, you'll need to determine the maximum amperage
your system will support. Limits for amperages based on belt
widths are as follows: belts narrower than 1/2" are limited
to 80 amps maximum. Single 1/2" belts may support a maximum
of 110 amps.
Alternators in excess of 110 amps of output will require
dual vee belts or multi-groove belts. Failure to adhere to
this guideline may result in premature belt failure. See
previous page for additional details. On 24-volt systems,
any alternator in excess of 75-amp output needs dual vee or
multigroove belts. Many applications require a ground
that’s independent of the engine block and alternator case.
If your system features a ground terminal that's isolated
from the alternator case, be sure that your new alternator
also features an isolated ground terminal. These alternator
models are designated by an "IG". Isolated ground
alternators can be used in any application as long as a
dedicated ground cable (equal in gauge to the positive
cable) is installed between the alternator and system
ground.
Application Guide
This chart is for comparison only. Actual mounts may vary
based on manufacturer, model and year.
|
Engine Type |
Balmar Alternator Model |
|
Bukh |
621, 71-Series * |
|
Caterpillar |
Off Engine Only, Most Iso. Ground * |
|
Chrysler |
621, 71-Series * |
|
Crusader |
621, 71-Series * ** |
|
Cummins |
Off Engine Only (new) 621-Series |
|
Detroit Dsl. |
621, 712, 95-Series * |
|
Flagship |
621, 71-Series * |
|
GMC |
621, 71-Series * |
|
Greymarine |
621, 71-Series * |
|
Hawk Marine |
621, 71-Series * |
|
Hino |
621, 71-Series * |
|
Indmar |
621, 71-Series * |
|
Isuzu |
621, 71-Series, some 60, 70-Series * |
|
John Deere |
621, 71-Series, 604, 95, 97-Series * |
|
Lehman (Ford) |
60, 621, 71-Series * *** |
|
Lehman (Sabre) |
60-Series (Isolated Ground) * |
|
Lugger |
Varies by model * **** |
|
MAN |
No standard * |
|
Mercedes |
60, 70-Series (With Spacers) * |
|
Mercruiser |
Varies by model 60, 621, 712-Series * |
|
Mitsubishi |
60, 70-Series (With Spacers) * |
|
MTU |
No standard * |
|
Nanni |
60, 70-Series * |
|
OMC |
621, 71-Series * |
|
Pathfinder |
621, 712-Series * ***** |
|
Perkins 4107, 4108 |
621, 712-Series * |
|
Perkins (other) |
621, 71-Series * ***** |
|
Perkins-Volvo M |
60-Series (Isolated Ground) |
|
Pleasurecraft |
621, 71-Series |
|
Universal (Atomic) |
621, 712-Series * |
|
Universal 30, 50 |
621, 71-Series * |
|
Vetus Denouden |
60, 70-Series * |
|
Volvo 2001, 2003 |
621, 712-Series * |
|
Volvo Penta (gas) |
622-Series |
|
Westerbeke |
Varies 60, 70, 621, 71, 712-Series |
|
Yanmar |
60, 70-Series, 621-Series (Some 6cyl.) |
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*Mounting configuration may vary by model and year.
Follow directions for determining proper replacement
alternator by visual inspection.
-
** Some Crusader models may require alternator with an
offset tensioning arm.
-
*** Dual belt models will require special Lehman pulley
with 3/8” spacing between belts.
-
**** May require Lugger mounting Kit.
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***** Use original alternator pulley.
-
******Use 9mm x 4" pulley if belt is driven directly off
of flywheel
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